High Speed Marine Diesel Engine

High Speed Marine Diesel Engine

The High Speed Marine Diesel Engine is an onboard power unit designed to deliver mechanical energy directly to a vessel's shaft drive line or to drive an electrical generator set.
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Description
Technical Parameters

The High Speed Marine Diesel Engine is an onboard power unit designed to deliver mechanical energy directly to a vessel's shaft drive line or to drive an electrical generator set.

 

Key Specifications

 

Duty

Model

HP

kW

RPM

P1

WP4C82-15

82

60

1500

P1

WP4C95-18

95

70

1800

Duty

Model

HP

kW

RPM

P1

WP4C102-21

102

75

2100

P1

WP4C120-18

120

88

1800

 

Length

1058 mm

Width

820 mm

Height

1061 mm

Dry Weight

600 kg

 

Vessel System Compatibility

 

Propeller Drive Integration: Direct coupling configurations designed for both Fixed-Pitch Propeller (FPP) and Controllable-Pitch Propeller (CPP) systems.

 

Shaft Line Layout: Flexible elastomeric couplings absorb torsional vibration across the operating RPM range, protecting gear teeth and shaft bearings from wear.

 

Auxiliary Power Take-Off: Front-end stub shaft and multi-groove pulley drive auxiliary hydraulic pumps for deck cranes, winches, and net haulers.
 

Cooling & Fuel Systems

01/

Raw Water Pump: Gear-driven bronze impeller pump equipped with replaceable sacrificial zinc anodes to resist marine biofouling and silt abrasion.

02/

Heat Exchanger: Shell-and-tube Cupronickel (Cu-Ni 90/10) bundle with removable end-caps.

03/

High-Pressure Fuel Lines: SOLAS-compliant double-walled injection piping with integrated optical leak-detection alarm system.

04/

Fuel Filtration: Dual-stage 5-micron fuel-water separators filter out particulate contaminants and free water from lower-grade marine diesel.

05/

Thermal Insulation: Jacket-water-cooled exhaust manifolds lower surface heat radiation, maintaining engine room ambient temperatures below 45°C.

 

OEM & Customization

 

Customization Item

Available Options

Engine Power

60–88 kW (82–120 HP) or customized ratings

Engine Speed

1500 RPM, 1800 RPM, 2100 RPM

Cooling Configuration

Heat exchanger cooled or customer-specified arrangement

Fuel System

Standard marine fuel system or customized filtration configuration

Electrical System

12V or 24V starting system

Control System

Mechanical control, remote control, CAN communication options

Instrument Panel

Standard gauges or digital monitoring display

Flywheel & Housing

SAE flywheel housing and flywheel options

Exhaust System

Wet exhaust or dry exhaust configuration

Air Intake

Standard washable filter or heavy-duty marine filter

Surface Finish

Standard industrial coating or customized color

Nameplate & Branding

OEM logo, model identification, customized labels

 

Customization & OEM Capabilities

 

Output Calibration: Factory power tuning options from 60 kW to 88 kW at continuous operating speeds of 1500, 1800, or 2100 RPM.

 

Flywheel Housing Options: Custom-machined SAE 1, SAE 2, and SAE 3 flywheel housings to match customer-specified gearboxes.

 

Instrumentation Options: Choice of analog IP65 mechanical gauge panels or SAE J1939 CAN-bus digital displays for integrated bridge readouts.

 

Air Filtration Options: Choice of standard washable stainless-steel mesh filters or dual-stage heavy-duty dry element air cleaners for sandy or dusty waterways.

 

Private Labeling & Packaging: Custom engraved aluminum nameplates, cast logo flywheel covers, customer-specified paint finishes, and seaworthy plywood crate packaging.

 

Manufacturing Capabilities

Precision Machining:

Cylinder blocks are bored and faced on CNC horizontal machining centers, maintaining ±0.02 mm dimensional tolerances.

Dedicated Assembly:

Semi-automated assembly line specialized exclusively for 4-cylinder marine propulsion engine configurations.

Export Supply Chain:

Established marine classification inspection protocols (e.g., CCS, BV) supplying commercial shipyards across 30+ countries.

 

Certifications

 

CCS

China Classification Society certification for marine applications.

ISO 9001

Quality Management System.

CE

Compliance with applicable European directives (when required).

ISO 14001

Environmental Management System.

ISO 45001

Occupational Health and Safety Management System.

 

Emissions & Compliance

 

Emission Certification: Calibrated to meet IMO Tier II exhaust emission standards under ISO 8178 E3 test cycles.

 

Thermal Protection: Shielded turbocharger housings and flame-retardant wiring looms conforming to marine fire safety codes.

 

Fuel Adaptability: Fuel injection timing is optimized for continuous operation on Marine Gas Oil (MGO) and DMA/DMZ-grade fuels.

 

FAQ

 

Q: Does this engine hold Type Approval certification from a classification society?

A: Units for classed vessels can be supplied with CCS or BV Type Approval documentation upon request. Standard commercial units are manufactured under the same classification society inspection protocols but are not issued per-unit certificates unless specifically requested.

Q: What is the recommended interval before the first major overhaul (TBO)?

A: Under normal marine duty cycles, the first top overhaul is recommended at approximately 8,000-10,000 operating hours, with major overhaul typically scheduled around 20,000 hours depending on fuel quality and duty cycle.

Q: Which vessel types is the 60-88 kW output range best suited for?

A: This power range is commonly matched to fishing vessels, small tugboats, passenger launches, and workboats under 25 meters requiring either direct shaft propulsion or auxiliary generator drive.

Q: What gearbox reduction ratios are compatible with the standard SAE flange?

A: Standard SAE 1, 2, and 3 flywheel housings accommodate common ZF and Advance reduction ratios ranging from approximately 2:1 to 4.5:1. The exact ratio is confirmed based on the customer's propeller and hull specifications.

Q: Can the engine be supplied ready-matched to a specific gearbox brand?

A: Yes, the engine can be factory-paired and shipped as a complete propulsion package with ZF, Advance, or other specified reduction gearboxes.

 

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