Product Overview
The 128KW Mute Diesel Generator Set provides 128 kW prime power, equipped with a soundproof canopy and vibration isolation for reduced noise during stationary operation.
Technical Specifications
|
Section |
Parameter |
Specification (Unit) |
|
Performance |
Prime Power |
128 / 160 (kW / kVA) |
|
Standby Power |
140.8 / 176 (kW / kVA) |
|
|
Voltage |
400 / 230 (V) |
|
|
Frequency |
50 (Hz) |
|
|
Current |
230.9 (A) |
|
|
Power Factor |
0.8 |
|
|
Noise Level |
≤ 70 dB(A) @ 7m |
|
|
Phase Type |
3-Phase, 4-Wire, Y-Type |
|
|
Engine |
Type |
6-Cylinder, Inline, 4-Stroke |
|
Aspiration |
Turbocharged, Aftercooled |
|
|
Displacement |
5.9 (L) |
|
|
Bore × Stroke |
102 × 120 (mm) |
|
|
Compression Ratio |
17.3:1 |
|
|
Governor |
Electronic (ECU) |
|
|
Cooling System |
Liquid-Cooled Radiator |
|
|
Lube Oil Capacity |
16.4 (L) |
|
|
Fuel Consumption |
≤ 210 (g/kWh) |
|
|
Alternator |
Excitation |
Brushless, Self-excited |
|
Insulation Class |
H |
|
|
Protection Class |
IP23 |
|
|
Voltage Regulation |
AVR |
|
|
THD |
< 5% (Linear Load) |
|
|
Structure |
Control System |
Auto Start / AMF |
|
Fuel Tank |
350 (L, ~8h runtime) |
|
|
Starting System |
24V Electric |
|
|
Dimensions |
3200 × 1100 × 1700 (mm) |
|
|
Weight |
2100 (kg) |
Engineering & Structural Features
Acoustic Canopy Integration - Uses heavy-gauge galvanized steel and sound-absorbing foam for outdoor durability.
Vibration Isolation Design - Rubber dampers are installed between components to reduce vibration during operation.
Optimized Airflow Management - Dual-duct intake and exhaust system is used for heat dissipation and noise control.
Internal Silencer System - Utilizes a residential-grade industrial muffler integrated within the enclosure to reduce exhaust velocity noise.
Corrosion-Resistant Powder Coating - Finished with electrostatically applied polyester powder paint to withstand prolonged outdoor exposure.
Industrial Applications
|
Application Field |
Operation Type |
Function / Role |
|
Commercial Facilities |
Backup power during outages |
Emergency Backup |
|
Construction Sites |
Power for remote tools |
Prime Power Source |
|
Healthcare Clinics |
Emergency system backup |
Critical UPS Backup |
|
Residential Sectors |
Building backup power |
Low-Noise Power |
|
Agricultural Sites |
Irrigation and climate systems |
Continuous Operation |
|
Outdoor Events |
Temporary power supply |
Mobile Power Supply |
Customization Options
Engine Brand Options
Selectable alternative engine brands to meet regional emission standards and compliance requirements.
Dual-Voltage Output Systems
Optional switchable voltage configurations for multi-region project deployments and varying grid types.
Custom Color Matching
Enclosure exterior powder coating matching specified corporate or site-specific color codes.
Automatic Transfer Switch (ATS)
Integrated external or internal ATS modules for seamless automated power transition management.
Cold Weather Starting Kits
Optional jacket water heaters and anti-condensation space heaters for low-temperature environments.
Testing & Quality Control
Load Bank Testing - Performed at 25%, 50%, 75%, and 100% load levels for electrical stability verification.
Acoustic Level Verification - Sound levels tested at 7 meters to confirm attenuation below 70 dB(A).
Insulation Resistance Test - Stator and rotor windings pass high-voltage insulation tests exceeding 500 MΩ.
Transient Response Calibration - Monitored to confirm voltage recovery within 2.0 seconds during sudden load changes.
Thermal Endurance Inspection - Continuous 4-hour full-load runs validate radiator efficiency under design operating temperatures.
Enclosure IP23 Waterproof Testing - High-pressure water spray verified to confirm housing integrity against moisture ingress.
Manufacturing & Factory Capacity
45,000 m² Production Facility - Large-scale specialized workshops optimized for heavy-duty industrial generator fabrication and structural integration.
3,500 Units Annual Capacity - Annual production capacity supports batch supply and stable lead times for export projects.
CNC Processing Equipment - Utilizing high-precision CNC turret punch presses to ensure exact structural alignment of enclosures.
Laser Cutting Machinery - Automated fiber laser cutters processing heavy-gauge steel sheets with minimal dimensional variance.
Automated Electrostatic Spray Line - A multi-stage chemical pretreatment and powder coating line providing uniform corrosion protection.
Packaging & Logistics
Multi-Layer Shrink Wrap Protection Enclosures are wrapped in heavy-duty anti-scratch plastic film to prevent surface abrasion during transit.
Reinforced Wooden Skid Mounts Secured onto heavy-duty timber skids with high-tensile steel bolts to ensure structural stability.
Desiccant Moisture Protection Industrial silica gel packs placed inside control panels to manage humidity during maritime shipping.
Container Optimization Layout Dimensions engineered to maximize space utilization inside standard 20-foot and 40-foot containers.
Shipping documents include packing list and technical manuals attached to each unit.
FAQ
Q: Can the generator's control system integrate into existing building management networks?
A: Yes, the controller supports Modbus RTU protocol for remote monitoring.
Q: What specific engine oil viscosity grade is required for standard operations?
A: For temperate climates, high-quality SAE 15W-40 diesel engine oil is recommended for daily maintenance.
Q: Does the factory supply a complete schematics package with the shipment?
A: Every shipped unit includes detailed electrical wiring diagrams and structural dimensions in English.
Q: How does the enclosure prevent rain ingress during high-wind outdoor operations?
A: The canopy utilizes specialized angled air-intake louvers and weatherproof rubber seals around doors.
Q: Is the fuel tank equipped with a low-level automatic warning system?
A: Yes, the integrated fuel level sensor sends electronic alerts to the panel before shutdown.
Q: Can the factory supply matching spare parts for the first scheduled service?
A: Standard maintenance kits, including fuel and oil filters, can be ordered alongside the unit.
Q: Does the factory provide customized technical documentation for OEM branding?
A: Customized manuals and unbranded rating plates are available upon factory engineering review.
