Product Overview
Industrial Power Diesel Generator is a diesel engine-driven industrial generator set designed to convert diesel fuel into AC electrical power for industrial applications.
Technical Specifications
|
Parameter / Specification Item |
Typical Value |
|
Prime Power Rating |
400 kVA / 320 kW |
|
Standby Power Rating |
440 kVA / 352 kW |
|
Rated Voltage |
400 V / 230 V |
|
Rated Frequency |
50 Hz |
|
Power Factor |
0.8 (lagging) |
|
Phases / Wiring |
3-phase, 4-wire |
|
Voltage Regulation |
±1.0% |
|
Engine Speed |
1500 RPM |
|
Governor Type |
Electronic (ECM) |
|
Fuel Consumption (100% load) |
82.4 L/h |
|
Fuel Consumption (75% load) |
61.8 L/h |
|
Alternator System |
Brushless with PMG |
|
Insulation Class |
Class H |
|
Protection Rating |
IP23 |
|
Fuel Tank Capacity |
850 L |
|
Noise Level @ 7 m |
75 dB(A) |
|
Dimensions (L×W×H) |
4200 × 1400 × 2050 mm |
|
Dry Weight |
3850 kg |
Engineering Features
C4 and C5 certified powder-coated enclosures reduce surface oxidation risk in ISO 12944 corrosive environments.
Dual-fan radiator system supports heat dissipation through high-velocity air discharge channels.
Digital multi-unit synchronization enables load sharing across parallel operating systems.
Industry Applications
|
Application Sector |
Practical Deployment |
Primary Benefit |
|
Data Centers |
Backup power for grid failure |
Prevents data loss during outages |
|
Hospitals |
Emergency power supply |
Supports critical medical equipment |
|
Manufacturing |
Production line backup/continuity |
Reduces downtime losses |
|
Mining Sites |
Off-grid primary/backup supply |
Supplies continuous inductive load |
|
Construction |
Temporary site power |
Maintains continuous operations |
|
Commercial Hubs |
Automatic backup on grid failure |
Protects security and refrigeration systems |
Custom Configurations
Motorized automatic transfer switches execute millisecond electrical load transfer between primary and secondary grids.
Custom heavy-duty air intake pre-cleaners filter high-concentration airborne particulates in desert or mining zones.
Multi-voltage selector toggle switches allow manual adaptation to localized distribution grid voltage requirements.
QA & Testing Processes
Full-load bench testing for 2 hours is conducted to check thermal stability and voltage consistency.
Transient response tests measure frequency dip within 7% during 50% step-load conditions.
Insulation resistance testing at 500V DC ensures winding integrity exceeds the 100-megohm safety threshold.
7-meter acoustic chamber inspections verify sound attenuation levels remain within the 75 dB(A) specification.
Hydrostatic pressure tests at 1.5 bar are used to check sealing performance of fuel and cooling lines.
Automated 3-axis vibration tracking limits structural displacement below 0.5 mm to prevent fatigue microcracks.
Supply Chain & Factory Capacity
Three automated assembly lines provide an annual production capacity of over 5,000 medium-to-large units.
Dual-source component procurement helps reduce assembly bottlenecks and stabilize lead times.
On-site warehousing inventory maintains a 45-day safety stock of critical electrical alternator components.
ISO 9001 certified fabrication facilities utilize automated robotic welding arms for chassis structural consistency.
Compliance & Certifications
|
Certification |
Compliance Effect |
|
ISO 8528 |
Defines genset performance, rating, and governing standards |
|
CE Certification |
Ensures EU safety, LVD, and EMC compliance |
|
ISO 9001 |
Confirms standardized quality management system |
|
ISO 14001 |
Verifies environmental management compliance |
|
EPA Tier 3 / Tier 4 |
Regulates diesel engine emission limits |
|
NEMA MG1 |
Standardizes alternator design and electrical performance |
FAQ
Q: What brands of fuel injection systems are installed in this Industrial Power Diesel Generator?
A: Bosch or Delphi common-rail injection systems are used depending on engine model selection.
Q: Does this Industrial Power Diesel Generator support full continuous ratings at high altitude?
A: Yes, but power derating typically applies at a rate of approximately 3.5% per 300 meters above 1,000 meters.
Q: What is the typical lead time for standard factory orders?
A: Standard production configurations generally require a lead time of 4 to 6 weeks from deposit confirmation.
Q: How is the Industrial Power Diesel Generator protected against sea-salt corrosion during ocean transit?
A: Units are packed with vapor-corrosion-inhibitor vacuum sealing on IP54-rated ocean-freight steel-skid bases.
Q: Can the factory pre-install dual-stage fuel-water separators before shipment?
A: Yes, three-stage coalescing fuel filters can be factory-integrated to eliminate free and emulsified water.
Q: Is factory witness testing available for international buyers before final balance payment?
A: We accommodate live video-link witness testing or third-party inspections by agencies like Bureau Veritas or SGS.
