Product Overview
The Soundless Diesel Generator uses an acoustic enclosure and damping materials to reduce structural and airborne noise during operation.
Technical Specifications
|
Category |
Parameter |
Value |
|
Acoustic |
Noise @ 7m |
≤ 65 dB(A) |
|
Power |
Prime / Standby |
100 / 110 kW |
|
Electrical |
Voltage / Frequency |
400/230V, 50 Hz |
|
Engine |
Type |
4-Stroke Inline 4-Cyl Turbocharged |
|
Fuel |
Consumption |
22.5 L/h @ 100% load |
|
Fuel |
Tank Capacity |
250 L |
|
Runtime |
Continuous Operation |
≥ 11 h |
|
Alternator |
Regulation |
±1.0% AVR |
|
Protection |
Class |
IP23 / Class H |
|
Control |
System |
Digital AMF Controller |
|
Dimensions |
L×W×H |
2850 × 1100 × 1550 mm |
|
Weight |
Dry Weight |
1650 kg |
|
Cooling |
System |
Water-cooled radiator |
|
Enclosure |
Rating |
IP54 equivalent |
Acoustic Design & Technical Features
• Flame-retardant rockwool inside the canopy reduces high-frequency noise during operation.
• A dual-silencer system reduces exhaust pulsation and low-frequency combustion noise.
• Pre-wired ATS terminals support automatic load transfer when utility power fails.
• DSE or SmartGen controllers monitor engine status and electrical output in real time.
Engineering Customization & OEM/ODM
• Canopy colors can be customized using powder-coating processes to match client requirements.
• Fuel tank options from 8 to 24 hours support off-grid operation duration requirements.
• A dual-voltage/frequency system enables toggling between different electrical grid standards via switchable configurations.
• Trailer or containerized solutions modify the standard footprint for mobile transport or high-capacity deployment.
Quality Control & Testing Procedures
Sound testing at 7 meters is used to verify noise levels below 65 dB(A).
Factory 0%, 25%, 50%, 75%, 100%, and 110% load steps verify continuous thermal and mechanical stability.
Transient response testing verifies voltage recovery times stay within 1.5 seconds.
High-pressure water ingress checks validate canopy seam protection against simulated heavy rainfall.
2-hour continuous vibration analysis detects and eliminates potential structural resonance risks.
Automated insulation resistance checks prevent electrical short circuits under maximum load conditions.
Manufacturing Capability & Standards
• A 30,000-square-meter facility houses automated production lines dedicated exclusively to heavy machinery fabrication.
• An annual production capacity of 5,000 units ensures consistent bulk supply stability for global buyers.
• Integrated CNC laser cutters and robotic welding stations maintain structural integrity across all product lines.
• Electrostatic powder coating is used for corrosion resistance on external structural components.
• ISO 9001 and ISO 14001 certifications govern our environmental management and factory quality control workflows.
• Compliance with CE and 2000/14/EC noise directives supports EU import requirements.
Industrial Packaging & Global Logistics
• Vacuum plastic wrapping protects the canopy surface from salt air during transit.
• Heavy-duty steel brackets anchor the generator frame securely to fumigated timber shipping skids.
• Multi-layered shock-absorbing foam corner guards prevent impact damage during container crane loading.
• Calculated enclosure footprints maximize loading density inside standard 20ft and 40ft HQ shipping containers.
• Desiccant silica gel packs are placed inside control cabinets to control moisture during maritime voyages.
FAQ
Q: Can the generator's control system integrate into existing building management networks?
A: Yes, the controller supports Modbus RTU protocol for remote monitoring.
Q: What specific engine oil viscosity grade is required for standard operations?
A: For temperate climates, high-quality SAE 15W-40 diesel engine oil is recommended for daily maintenance.
Q: Does the factory supply a complete schematics package with the shipment?
A: Every shipped unit includes detailed electrical wiring diagrams and structural dimensions in English.
Q: How does the enclosure prevent rain ingress during high-wind outdoor operations?
A: The canopy utilizes specialized angled air-intake louvers and weatherproof rubber seals around doors.
Q: Is the fuel tank equipped with a low-level automatic warning system?
A: Yes, the integrated fuel level sensor sends electronic alerts to the panel before shutdown.
Q: Can the factory supply matching spare parts for the first scheduled service?
A: Standard maintenance kits, including fuel and oil filters, can be ordered alongside the unit.
Q: Does the factory provide customized technical documentation for OEM branding?
A: Customized manuals and unbranded rating plates are available upon factory engineering review.
