Product Overview
Industrial Generator is a diesel engine–driven generator set that converts mechanical energy into three-phase AC power for industrial loads and standby use under rated operating conditions.
Technical Specifications
|
Parameter |
Specification |
|
Prime Power |
1000 kVA / 800 kW |
|
Standby Power |
1100 kVA / 880 kW |
|
Voltage |
400 / 230 V |
|
Frequency |
50 Hz |
|
Power Factor |
0.8 (Lagging) |
|
Phase |
3-Phase, 4-Wire |
|
Engine Speed |
1500 RPM |
|
Starting System |
24V DC Electric Start |
|
Fuel Type |
Ultra-Low Sulfur Diesel |
|
Fuel Consumption (100% Load) |
215 L/h |
|
Fuel Consumption (75% Load) |
162 L/h |
|
Cooling System |
Liquid Cooled (Radiator) |
|
Excitation System |
PMG |
|
Insulation Class |
Class H |
|
Protection Level |
IP23 |
|
Voltage Regulation |
±0.5% |
|
Control System |
Digital Microprocessor Controller |
|
Noise Level |
75 dB(A) @ 7m |
|
Dimensions |
5200 × 2000 × 2400 mm |
|
Weight |
8500 kg |
|
Max Ambient Temp |
50 °C |
|
Max Altitude |
1000 m |
Engineering Features
Component Architecture
• 100% Copper Wire Alternator: Uses high-conductivity windings to reduce internal resistance and maintain thermal stability under continuous load.
• Anti-Vibration Pad Isolation: Elastomer dampers are installed between the rotating assembly and frame to reduce structural vibration.
System Automation & Controls
• Automatic Mains Failure (AMF): Control logic monitors the utility grid and triggers automatic startup when power is lost.
• Remote Monitoring Interface: Network telemetry modules transmit real-time operating data and diagnostic codes via standard industrial protocols.
Industrial Applications
|
Application Field |
How It Is Used |
Benefits |
|
Data Centers |
Emergency backup power during grid failures |
Maintains power continuity to reduce risk of data loss in Tier III/IV environments |
|
Healthcare Facilities |
Backup supply for critical medical equipment |
Supports critical loads with fast-start response typically within 10 seconds |
|
Manufacturing Plants |
Power supply for production lines and industrial machinery |
Prevents voltage sags during heavy motor startup |
|
Mining Sites |
Primary or backup power in off-grid environments |
Enables stable operation of extraction and ventilation systems |
Custom Engineering Capabilities
Tailored Enclosure Dimensions: Factory modifies structural frame profiles to match restricted footprint or height constraints.
Alternative Paint Formulations: Offers specialized anti-corrosion marine-grade coatings for high-salinity coastal installations.
Dual-Fuel System Integration: Engineering team modifies fuel lines to support dual or mixed fuel configurations where required.
High-Altitude Cooling Adaptation: Factory modifies radiator surface areas for low-density atmospheric heat dissipation.
Custom Control Panel Relocation: Integrates extension wire harnesses for remote-mounted or detached electrical management systems.
Quality Control & Testing
100% Load-Bank Testing
Load testing is performed sequentially at 25%, 50%, 75%, 100%, and 110% load levels.
Transient Response Verification
Step-load tests confirm recovery times meet ISO 8528-5 Class G3 stability standards.
Insulation Resistance Measurement
Windings pass 500V Megger testing to guarantee dielectric strength and prevent grounding faults.
Sound Level Validation
Enclosed builds undergo multi-angle acoustic mapping to verify attenuation below 75 dB(A) at 7m.
Manufacturing Capabilities
CNC Laser Cutting: High-precision automated machinery profiles heavy-duty structural steel plates within 0.1mm accuracy.
Robotic Welding Cells: Automated welding arms handle heavy structural sub-assemblies for uniform penetration and integrity.
Automated Powder Coating Line: Multi-stage chemical pre-treatment and electrostatic powder lines ensure durable chassis surface finishes.
Operational Floor Area: Features a 45,000-square-meter modern production facility dedicated to heavy equipment assembly.
Annual Production Capacity: Configured to output up to 3,500 large-scale power units per calendar year.
In-House Engineering Staff: Supported by 45 technical engineers managing mechanical design and electrical control programming.
Compliance & Certifications
|
Certification |
Compliance / Proof of Validity |
|
ISO 9001 |
Confirms factory quality management system meets international standards |
|
CE Marking |
Declares compliance with EU safety, health, and environmental requirements |
|
ISO 14001 |
Verifies structured environmental management system compliance |
|
ISO 8528 |
Confirms generator performance and testing align with international standards |
|
UL 2200 |
Validates safety requirements for stationary engine generator assemblies |
|
EPA Tier 4 / Stage V |
Certifies engine emissions comply with regulated environmental limits |
FAQ
Q: What brand components are used in the fuel injection and electronic governing systems?
A: Systems feature genuine components from verified global tier-1 brands (Bosch, Woodward) to ensure localized maintenance.
Q: Can the fuel system accommodate low-grade or high-sulfur diesel variants common in remote sites?
A: Yes, optional primary water-separating fuel filters can be integrated to mitigate fuel quality risks.
Q: How does the factory package the unit to prevent sea-spray corrosion during international transit?
A: Units are wrapped in heavy-duty VCI anti-corrosion film and secured on reinforced steel shipping skids.
Q: Is the factory test report provided automatically with the delivery of the equipment?
A: Yes, a complete ISO 8528 load-bank testing protocol report accompanies every shipped unit.
Q: What standard spare parts are included in the initial shipping container for maintenance?
A: Initial shipments include a primary kit containing replacement oil, fuel, and air filter elements for initial servicing.
Q: Can the control system integrate directly with an existing facility SCADA system?
A: Yes, the controller supports Modbus RTU/TCP via RS485 ports for SCADA integration.
Q: How is the radiator core protected against high-debris environments like wood mills or quarries?
A: Optional heavy-mesh anti-fly screens and wide-fin spacing cores can be configured to prevent clogging.
Q: Does the control panel support multi-language interfaces for operators in different regions?
A: Yes, the digital controller system supports multiple built-in selectable languages including English, Spanish, and French.
Q: What is the standard lead time for factory-configured custom modifications on the base frame?
A: Modifications to the physical skid structure generally add 10 to 15 working days to standard production timelines.
Q: Are the mechanical drawings and electrical schematics delivered in editable formats?
A: Yes, standard documentation sets include both PDF copies and editable DWG files for facility integration.
