An industrial diesel generator set is a heavy-duty system that delivers reliable, continuous power for large-scale operations. It serves as a prime power source for off-grid sites or an automatic standby unit during outages, protecting critical machinery, data, and infrastructure from interruptions.
Technical Specifications
|
Parameter |
Specification |
|
Prime Power |
1000 kVA / 800 kW |
|
Standby Power |
1100 kVA / 880 kW |
|
Voltage |
400 / 230 V |
|
Frequency |
50 Hz |
|
Power Factor |
0.8 (Lagging) |
|
Phase |
3-Phase, 4-Wire |
|
Engine Speed |
1500 RPM |
|
Starting System |
24V DC Electric Start |
|
Fuel Type |
Ultra-Low Sulfur Diesel |
|
Fuel Consumption (100% Load) |
215 L/h |
|
Fuel Consumption (75% Load) |
162 L/h |
|
Cooling System |
Liquid Cooled (Radiator) |
|
Excitation System |
PMG |
|
Insulation Class |
Class H |
|
Protection Level |
IP23 |
|
Voltage Regulation |
±0.5% |
|
Control System |
Digital Microprocessor Controller |
|
Noise Level |
75 dB(A) @ 7m |
|
Dimensions |
5200 × 2000 × 2400 mm |
|
Weight |
8500 kg |
|
Max Ambient Temp |
50 °C |
|
Max Altitude |
1000 m |
Core Components
Engine & Alternator Pairing: 1500 RPM industrial diesel engine matched with a 4-pole brushless synchronous alternator for continuous 24/7 power supply.
Excitation System: Permanent Magnet Generator (PMG) system provides 300% short-circuit current capability for 10 seconds to handle inductive load surges.
Insulation & Protection: Class H winding insulation and IP23 enclosure protect internal copper components from harsh ambient moisture and thermal degradation.
Control Unit: The digital controller features automatic start, mains failure detection, emergency stop, and remote telemetry via RS485/Modbus.
Load Response & Power Quality
Voltage Stability:
The digital AVR maintains steady-state voltage regulation within ±0.5% from no-load to full-load.
ISO 8528 Compliance:
Built to ISO 8528-5 G3 standards for frequency and voltage recovery in critical IT and medical facilities.
Block Loading:
Accepts 100% single-step block loading without engine stalling or frequency drop below grid safety limits.
Application Target:
2/3 pitch windings limit Total Harmonic Distortion (THD) under non-linear electronic loads, safe for sensitive HVAC systems and heavy industrial pumps.
Site Operating Conditions
High-Ambient Cooling: 50°C heavy-duty tropical radiator guarantees full rated power output without thermal derating in extreme heat.
Altitude Performance: Rated for nominal output up to 1,000 meters above sea level before standard derating curves apply.
Cold-Start Reliability: 24V DC starter with heavy-duty maintenance-free batteries ensures cold starting down to sub-zero temperatures.
Corrosion Protection: Galvanized steel canopy with C3-class powder coating resists coastal salt fog.
Industrial Applications
|
Application Field |
How It Is Used |
Benefits |
|
Data Centers |
Emergency backup power during grid failures |
Maintains power continuity to reduce risk of data loss in Tier III/IV environments |
|
Healthcare Facilities |
Backup supply for critical medical equipment |
Supports critical loads with fast-start response typically within 10 seconds |
|
Manufacturing Plants |
Power supply for production lines and industrial machinery |
Prevents voltage sags during heavy motor startup |
|
Mining Sites |
Primary or backup power in off-grid environments |
Enables stable operation of extraction and ventilation systems |
Quality Control
Structural base frames and engine mounts are laser-cut and CNC-milled for precise structural alignment.
100% of units undergo pre-shipment FAT, including step-load testing at 25%, 50%, 75%, 100%, and 110% overload conditions.
Signed factory test certificates and complete QA inspection reports ship with every unit documentation package.
Sales Support
OEM Customization: Private-label nameplates, custom canopy color matching, and multi-language control panel interface options for regional distributors.
Spare Parts Logistics: Ready-to-ship maintenance kits, AVRs, and filters dispatched via global air freight within 48 hours.
Order Flexibility: Accommodates single-unit project orders and multi-container distributor stock shipments.
Compliance & Certifications
|
Certification |
Compliance / Proof of Validity |
|
ISO 9001 |
Confirms factory quality management system meets international standards |
|
CE Marking |
Declares compliance with EU safety, health, and environmental requirements |
|
ISO 14001 |
Verifies structured environmental management system compliance |
|
ISO 8528 |
Confirms generator performance and testing align with international standards |
|
UL 2200 |
Validates safety requirements for stationary engine generator assemblies |
|
EPA Tier 4 / Stage V |
Certifies engine emissions comply with regulated environmental limits |
Certifications & Applicable Standards
ISO Certification: Manufactured under certified ISO 9001 quality management systems.
Electrical Compliance: Alternators and switchgear conform to IEC 60034 and standard low-voltage grid specifications.
Fuel Compatibility: Configured for ultra-low sulfur diesel (ULSD) to meet regional exhaust opacity and particulate limits.
FAQ
Q: Is this an open-type (skid-mounted) generator?
A: This model is supplied as an open-type skid-mounted unit with a protective weatherproof base frame and terminal guard as standard; a fully enclosed acoustic canopy version is available as a separate configuration under our silent generator set line.
Q: Which engine brand powers the standard configuration?
A: The standard unit is powered by a Cummins or Perkins diesel engine, with Yanmar or Doosan engines available upon request based on regional parts-network preferences.
Q: What power range does the Industrial Generator series cover?
A: This series covers 100 kVA to 1000 kVA configurations, with alternator, control panel, and base frame sizing scaled to match the selected output.
Q: What is the warranty period for this generator set?
A: The standard factory warranty covers the engine, alternator, and control system for 12 months or 2,000 operating hours, whichever comes first.
Q: What is the minimum order quantity, and how many units fit in a standard shipping container?
A: MOQ is 1 unit for project orders; for distributor stock orders, a 40ft container typically holds 2-4 units depending on the selected kVA rating.
Q: What is the standard production lead time for a project order?
A: Standard lead time is 20-30 calendar days from order confirmation for standard kVA configurations, extending to 30-40 days for customized voltage or control panel language options.
