Product Overview
An Industrial Genset Diesel Generator is a stationary diesel power system that converts fuel into mechanical and electrical energy for backup or primary industrial applications.
Technical Specifications
|
Category |
Parameter |
Typical Value / Specification |
|
Electrical Performance |
Prime Power |
400 kW / 500 kVA |
|
Standby Power |
440 kW / 550 kVA |
|
|
Rated Voltage |
400 V / 230 V |
|
|
Rated Frequency |
50 Hz |
|
|
Power Factor |
0.8 (Lagging) |
|
|
Steady-state Voltage Regulation |
±1.0% |
|
|
Engine & Power System |
Engine Model |
6LTAA13-G3 |
|
Number of Cylinders / Arrangement |
6 / In-line |
|
|
Rated Speed |
1500 rpm |
|
|
Aspiration |
Turbocharged & Charge Air Cooled |
|
|
Bore & Stroke |
130 mm × 163 mm |
|
|
Displacement |
13.0 L |
|
|
Fuel Consumption (100% Load) |
96.5 L/h |
|
|
Starting System |
24 V DC (Electric start) |
|
|
Alternator Specifications |
Excitation System |
Brushless, Self-excited (AVR) / PMG |
|
Insulation Class |
Class H |
|
|
Protection Rating |
IP23 |
|
|
System & Cooling |
Cooling Method |
Water-cooled (Closed loop radiator) |
|
Lubricating Oil Capacity |
45.0 L |
|
|
Coolant Capacity |
60.0 L |
|
|
Battery Capacity |
2 × 12V / 120 Ah |
|
|
Physical & Structural |
Configuration Type |
Soundproof Canopy / Silent Type |
|
Dimensions (L × W × H) |
4500 mm × 1600 mm × 2250 mm |
|
|
Dry Weight |
4200 kg |
|
|
Base Fuel Tank Capacity |
800 L (approx. 8 hours) |
Core Componentry & Engineering Features
Tier-One Component Integration
Cummins/Perkins engines and Deep Sea controllers are used to support standardized maintenance and spare parts availability across regions.
Acoustic Enclosure Engineering
Multi-layer acoustic enclosure with high-density foam is designed to reduce operating noise levels under load conditions.
Multi-Stage Anti-Corrosion Coating
Electrostatic powder coating is applied to achieve C4/C5 corrosion resistance for outdoor and marine environments.
Predictive Control Logic
Digital controllers handle load control, fuel monitoring, and emergency shutdown functions.
Industrial Applications
|
Application |
Deployment Method |
Benefits |
|
Data Centers |
Grid outage standby via ATS |
Maintains system operation during grid outage via ATS |
|
Healthcare Facilities |
Backup for critical systems |
Provides backup for critical medical systems |
|
Manufacturing Plants |
Backup during voltage instability |
Reduces production interruption during voltage instability |
|
Mining Operations |
Primary/off-grid power |
Supports heavy equipment in off-grid mining operations |
|
Construction Sites |
Temporary site power |
Provides temporary site power for tools and lighting |
|
Agricultural Infrastructure |
Backup for irrigation systems |
Supports irrigation system operation continuity |
Custom Engineering
Climate-Adapted Engine Tuning
Engine ECU tuning is applied for operation under high-altitude or extreme temperature conditions.
Dual-Voltage Alternator Rewinding
Alternator rewinding can be configured for different regional voltage requirements.
Explosion-Proof Component Upgrades
Spark arrestors and sealed enclosures are available for hazardous area configurations.
Extended-Run Base Tanks
Optional base fuel tanks extend runtime to 12/24/48 hours depending on application requirements.
Testing Protocols & Quality Assurance
Transient Response Verification
Transient load testing verifies G2/G3 voltage and frequency recovery in accordance with ISO 8528-5.
Ultrasonic Weld Inspection
Ultrasonic testing is used to detect subsurface defects in structural skid welds.
Insulation Resistance Testing
Insulation resistance testing is performed on stator and rotor windings to prevent electrical grounding faults.
Hydrostatic Tank Testing
Base fuel tanks are hydrostatically tested to verify weld integrity before assembly.
Manufacturing & Factory Capacity
Forty-Thousand Square Meter Floor
The 40,000m² facility includes assembly areas for engine and structural installation.
CNC Laser Cutting Machinery
CNC laser machines are used for steel sheet cutting in canopy production.
Robotic Welding Cells
Robotic welding systems are used for skid frame assembly.
Annual Unit Output Capacity
Annual production capacity exceeds 3,000 units.
Regulatory Compliance & Certifications
CE Marking Compliance
Electrical and mechanical assemblies are designed to comply with European health, safety, and environmental protection directives.
ISO 9001 Management
The manufacturing facility operates under an audited quality management system for consistent production standards.
EPA Emissions Alignment
Engine configurations are certified to meet specific regional exhaust emission limits and tier structures.
IEC Electrical Standards
Alternators and control switchgear are built and tested according to international electrotechnical specifications.
ISO 14001 Standards
Production plants adhere to environmental management protocols to minimize industrial waste and footprint.
UL Safety Listing
Critical electrical components undergo rigorous testing to meet established fire and shock safety criteria.
FAQ
Q: What is the typical lead time for an order of five standard units?
A: Lead time is 4–6 weeks (Ex-Works) after down payment confirmation.
Q: Can the control panel integrate with our existing building management system via Modbus?
A: Yes, Modbus RTU is supported for integration with external monitoring systems.
Q: How are the units prepared to prevent damage during long-distance maritime shipping?
A: Units are protected using VCI anti-rust film and secured on reinforced steel skids for export shipment.
Q: Do you provide on-site installation and commissioning services globally?
A: Remote technical support is available. On-site commissioning can be arranged through local service partners.
Q: Is it possible to request a specific brand of circuit breaker for our project?
A: Component substitution requests for major electrical parts can be accommodated during the pre-production design phase.
Q: What documentation is provided with the shipment for customs clearance?
A: Each shipment includes certificate of origin, factory test reports, and compliance documents.
Q: Can the base frame be modified to include external fuel line connections?
A: Yes, the structural base design allows for optional fuel inlet and outlet ports.
Q: How does the factory verify alternator winding integrity before dispatch?
A: Technicians perform high-potential voltage tests and insulation resistance checks on every alternator assembly.
Q: What is the standard warranty period for industrial backup applications?
A: Warranty period is 12 months or 1,000 operating hours, whichever occurs first.
Q: Are spare parts kits for initial routine maintenance included in the package?
A: Basic consumable kits containing fuel and oil filters can be bundled into the initial commercial invoice.
