Product Overview
Diesel Fuel Systems Generator Set is an industrial diesel-driven generator set with integrated fuel delivery system for standby and prime power use.
Technical Specifications
|
Category |
Technical Parameter |
Standard Value |
|
Electrical & Rating |
Prime Power Rating |
400 kW / 500 kVA |
|
Standby Power Rating |
440 kW / 550 kVA |
|
|
Rated Voltage |
400 / 230 V |
|
|
Rated Frequency |
50 Hz |
|
|
Rated Current |
722 A |
|
|
Power Factor |
0.8 (Lagging) |
|
|
Phase & Wiring |
3-Phase, 4-Wire |
|
|
Diesel Engine |
Engine Model |
IE-6125TWD |
|
Cylinders |
6, In-line |
|
|
Aspiration |
Turbocharged & Charge Air Cooled |
|
|
Displacement |
12.8 L |
|
|
Bore × Stroke |
130 × 160 mm |
|
|
Rated Speed |
1500 rpm |
|
|
Governor Type |
Electronic / ECU |
|
|
Fuel System |
Fuel Consumption (100% Load) |
102.5 L/h |
|
Fuel Consumption (75% Load) |
77.1 L/h |
|
|
Fuel Consumption (50% Load) |
53.4 L/h |
|
|
Fuel Tank Capacity |
800 L |
|
|
Continuous Operation Time |
7.8 h (@100% load) |
|
|
Injection System |
High Pressure Common Rail (HPCR) |
|
|
Fuel Filter Precision |
5 μm |
|
|
Max Fuel Temp |
60 °C |
|
|
Alternator |
Insulation Class |
Class H |
|
Protection Class |
IP23 |
|
|
Excitation System |
Brushless, Self-Excited (PMG Optional) |
|
|
Voltage Regulation |
±1.0% |
|
|
THD |
< 3.5% (No Load) |
|
|
Cooling & Exhaust |
Cooling Method |
Liquid-Cooled (Radiator with fan) |
|
Coolant Capacity |
24 L |
|
|
Max Exhaust Temp |
540 °C |
|
|
Max Back Pressure |
10 kPa |
|
|
Physical & Environmental |
Dimensions (Open Type) |
3400 × 1250 × 1850 mm |
|
Dry Weight (Open Type) |
3850 kg |
|
|
Dimensions (Enclosed Type) |
4500 × 1400 × 2150 mm |
|
|
Dry Weight (Enclosed Type) |
4900 kg |
|
|
Noise Level (Enclosed Type) |
72 dB(A) @ 7m |
Applications
|
Application Sector |
How It Is Used |
Key Benefits |
|
Data Centers |
Backup power during outages |
Provides backup during outages; reduces data loss risk |
|
Healthcare Facilities |
Powers critical medical systems |
Secures emergency power for critical loads |
|
Manufacturing Plants |
Prevents process interruption during outages |
Mitigates financial loss |
|
Remote Mining Sites |
Primary power supply |
Stable off-grid operation |
|
Commercial Buildings |
Supports essential building systems |
Maintains basic operation |
|
Infrastructure Hubs |
Backup for control systems |
Improves operational safety |
Engineering Customization
Dual-Fuel Modification: Fuel system configuration supporting alternative or bi-fuel operation.
Extended Base Fuel Tanks: Custom heavy-gauge sub-base tank engineering for 12/24/48h runtime.
Corrosive-Environment Alternator Protection: Anti-humidity and anti-salt spray windings treatment for marine deployments.
Acoustic Enclosure Tuning: Tailored sound attenuation canopies to meet local site-specific decibel limits.
Custom Parallel Switchgear: Tailored control panel logic designed for multi-unit synchronized power distribution.
Quality Control & Certifications
Factory Quality Control
• Load Bank Performance Testing: Full-cycle load step testing to check transient response stability.
• Fuel Line Pressure Leakage Testing: Hydrostatic pressure verification on all fuel system connections to prevent operational leaks.
• Vibration Isolation Validation: Structural harmonic dampening analysis via multi-speed spectrum testing.
• Electrical Insulation Dielectric Testing: High-potential voltage testing on windings to check dielectric breakdown resistance.
Product Certifications
• ISO 8528 Compliance: Manufacturing and testing strictly compliant with ISO 8528 standards for reciprocating internal combustion driven gensets.
• CE Marking: Compliance verified with European safety, health, and environmental protection directives.
• Regional Emission Stage Verification: Exhaust system designs verified against specified EPA or Euro emission limits.
• Enclosure Ingress Protection Rating: Specialized housing designs certified to specific IP23 or IP54 standards.
• Factory ISO 9001 Certification: Quality management systems audited regularly for standardized industrial assembly processes.
Manufacturing Facilities & Factory Strength
CNC Fabrication Machinery: Multi-kilowatt fiber laser cutting and heavy-duty CNC press brakes.
Robotic Welding Stations: Automated multi-axis welding arms ensuring uniform structural integrity on heavy-duty chassis.
45,000-Square-Meter Production Facility: Standardized industrial layout optimized for lean, modular power system assembly.
Annual Capacity of 3,500 Units: Manufacturing capacity supporting batch production for global orders.
Transparent Factory Visual Documentation: Unedited high-definition workshop videos and real-time photos tracking actual production steps.
Packaging & Logistics
Structural Channel-Steel Base Fixing: Chassis securely bolted to heavy-duty channel steel frames to prevent transit shifting.
Fumigation-Free Wooden Crate Enclosure: ISPM-15 compliant export wooden packaging for customs clearance.
Multi-Layer Anti-Rust Stretch Wrapping: Specialized moisture-resistant polymer barriers shielding bare metal surfaces from maritime salinity.
Reinforced Container Lashing Points: Pre-engineered structural tie-down slots facilitating secure maritime container stabilization.
Vapor Corrosion Inhibitor Placement: Internal desiccant packets deployed within control cubicles to mitigate coastal condensation.
FAQ
Q: What standard lead time applies to a customized 400kW configuration?
A: Production lead time is 4–6 weeks depending on configuration and parts availability.
Q: Can the unit run properly on low-sulfur industrial diesel fuel?
A: The high-pressure common rail system supports EN 590 and ASTM D975 diesel standards.
Q: Are factory acceptance tests (FAT) open to third-party inspection agencies?
A: We welcome external inspection agencies like SGS or BV to witness performance testing before final packaging.
Q: How do you protect the external electrical wiring from rodent damage?
A: All exposed factory wiring is enclosed in heavy-duty galvanized flexible conduits or specialized braided shielding.
Q: How is the radiator core protected against coastal air corrosion?
A: Radiators can be ordered with specialized anti-corrosive epoxy coatings to resist atmospheric salt spray.
Q: Do you supply critical engine and electrical spare parts for maintenance?
A: Standardized maintenance kits containing filters, belts, and seals are available for planned servicing intervals.
Q: What drawing formats do you provide for plant room architectural integration?
A: We supply standard 2D AutoCAD DWG layouts and 3D STEP models for spatial clearance verification.
