Electric Power Plant Silent Diesel Generator 100kva

Electric Power Plant Silent Diesel Generator 100kva

This 100 kVA silent diesel generator delivers reliable primary or emergency power. It features a water-cooled diesel engine, a brushless alternator, a digital controller, an integrated fuel tank, and a weather-resistant acoustic enclosure.
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Description
Technical Parameters

This 100 kVA silent diesel generator delivers reliable primary or emergency power. It features a water-cooled diesel engine, a brushless alternator, a digital controller, an integrated fuel tank, and a weather-resistant acoustic enclosure.

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Technical Specifications

 

Item

Specification

Rated Power

100 kVA / 80 kW Prime; 110 kVA Standby @ 50Hz

60Hz Output

115 kVA / 92 kW

Engine

4-Cylinder, Water-Cooled, Turbocharged

Engine Speed

1500 RPM @ 50Hz / 1800 RPM @ 60Hz

Alternator

4-Pole, Brushless, Self-Excited; IP23, Class H

Voltage Regulation

±1.0%

Frequency Stability

≤0.5% Speed Droop

Noise Level

68–72 dBA @ 7 m, Full Load

Fuel Tank

200 L Double-Wall Tank; ≥8 h @ 100% Prime Load

Control System

Digital AMF Controller; RS485 / CANbus

Ambient Temperature

Up to 50°C (122°F) Without Derating

Dimensions / Weight

2800 × 1100 × 1650 mm; Approx. 1,650 kg

 

Fuel Efficiency

 

Parameter

Specification

Fuel Consumption @ 25% Load

~6.2 L/h (1.64 US gal/h)

Fuel Consumption @ 50% Load

~11.5 L/h (3.03 US gal/h)

Fuel Consumption @ 75% Load

~16.8 L/h (4.43 US gal/h)

Fuel Consumption @ 100% Load

~22.4 L/h (5.91 US gal/h)

Fuel Tank

200 L Integrated Double-Wall Tank

Continuous Runtime

≥8 h @ 100% Prime Load

Auxiliary Fuel Options

500 L / 1000 L External Tank with Automatic Fuel Transfer Pump

 

Application Scenarios

 

Construction & Mining Sites: Heavy-dust, continuous high-vibration outdoor environments, and temporary site power grids.

 

Commercial Facilities: Rooftop or basement backup installations for supermarkets, mid-sized hotels, and commercial buildings.

 

Industrial Manufacturing: Dedicated standby power supply for automated assembly lines, CNC machining centers, and continuous processing plants.

 

Remote Telecom Infrastructure: Off-grid cellular base stations, remote communication repeaters, and isolated research outposts.

 

Power Output & Electrical Performance

Block Load Capacity:

Accepts 100% single-step load impact with a dynamic frequency drop to support direct-on-line heavy motor starts.

Total Harmonic Distortion:

THD under 3% at no-load and under 5% under full non-linear load, protecting connected PLCs and sensitive microelectronics from voltage noise.

Winding Insulation:

Class H alternator insulation, processed via vacuum-pressure impregnation (VPI), is epoxy-coated and prevents moisture breakdown.

Unbalanced Phase Handling:

Sustains phase current imbalance while preserving three-phase output voltage stability within +/- 1%.

 

Custom Configuration Options

 

Engine & Alternator Pairing: Factory integration options for Cummins, Perkins, Deutz, or domestic engines matched with Stamford or Leroy-Somer alternators.

 

Voltage & Frequency: Customizable windings for 220V–480V, 50Hz (1500 RPM) or 60Hz (1800 RPM) in single-phase or three-phase setups.

 

Control Systems: Deepsea or ComAp digital control platforms supporting ATS integration, multi-genset synchronization, and remote telemetry modules.

 

Enclosure Engineering: Weatherproof silent canopies configured for standard industrial sites or ultra-silent variants for noise-restricted zones.

 

Manufacturing Process

01/

Laser Cutting & Bending: CNC fiber lasers precisely cut and form cold-rolled steel sheets before they are assembled into enclosures.

02/

Surface Treatment: Enclosure panels complete a 9-stage chemical wash, zinc-rich powder coating, and 200°C oven curing for 1000-hour salt spray corrosion endurance.

03/

Engine Alignment & Mounting: Dial indicators verify crankshaft-to-alternator concentricity before securing the drivetrain onto heavy-duty rubber anti-vibration dampers.

04/

Load Bank Testing: Assembled units undergo a mandatory 4-hour factory testing regimen at 25%, 50%, 75%, 100%, and 110% overload conditions.

 

Compliance & Certifications

 

Quality Management: ISO 9001, ISO 14001, and ISO 45001 manufacturing site accreditations.

 

Safety & Electrical Directives: Compliance with CE Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and IEC 60034-1 rating standards.

 

Emissions Standards: US EPA Tier 3/Tier 4i and EU Stage III/Stage V engine emission test documentation provided.
 

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FAQ

 

Q: What engine brand comes as standard, and which are optional upgrades?

A: The standard configuration ships with a proven 4-cylinder turbocharged engine matched to the rated 100 kVA output; Cummins, Perkins, or Deutz engines are available as factory-fit upgrades for customers with specific brand or parts-network requirements.

Q: Can certification documents be verified before shipment?

A: Yes, copies of the ISO 9001/14001/45001 certificates and CE Declaration of Conformity are provided before shipment, alongside the unit-specific EPA/EU emissions test report.

Q: What is the minimum order quantity and typical lead time for this model?

A: Standard 100 kVA units are available for individual purchase, with production lead times determined by the selected engine–alternator combination and confirmed factory scheduling at the time of order.

Q: Can the generator be customized for project tender specifications?

A: Yes, engine/alternator pairing, control system platform, enclosure type, and voltage/frequency windings can all be adjusted.

Q: What happens if a critical spare part is needed after installation?

A: Spare parts can be ordered through the same channel as the original purchase. Maintenance guidance and electrical drawings are provided to help local technicians identify the correct parts before shipment.

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